Horizontal baler type AVOS 1211

Maximum performance - minimum space required!

High impact in the smallest space? With the horizontal baler type AVOS 1211 you succeed in squaring the circle! The very compact design of the baler allows easy positioning in working environments that offer little space. The machine also combines modern technology with a very robust design. Thus, you benefit from a long lifetime with high throughput and performance potential. The AVOS 1211 convinces with simple and safe handling - with fully automated operation and the proven 4-fold vertical binding.

Download Product data sheet

Touch screen display with multiple functions
Touch screen display with multiple functions
AVOS 1211 with hook base frame

The fully automated horizontal baler AVOS 1211 is perfectly suitable to compact cardboard, paper, plastics and other recyclable materials. State of the art technology according to the C standard for horizontal balers published in 2013 (DIN EN 16252).

  • The frame of the machine consists of a solid welded construction and is provided for the fastening on the floor with dowels.
  • Rapid motion/power speed control system as well as an automatic speed adaptation, depending on the necessary pressing power, for the increase of the throughput capacity.
  • Cutting knives on the force plate and on the counter plate for cutting off the overhanging material in the hopper section. Temper of the knives: 56 + 4 HRC
  • Cutting edge stamper, fully automatic hydraulically operated; power: 150 kN.
  • Press ram guiding with low-maintenance plastic guides, highly wear-resisting and indifferent to dust. Excellent accessibility for easy adjustment of the press ram guides, to minimize cutting forces.
  • Force plate channel laterally made of 15 mm sheet steel S235JRG2C+C for longevity.
  • Press ram cover for continuous feeding.
  • Three-sided adjustment of press channel, side walls to be adjusted manually, regulation of top channel plate automatically depending on the requested pressing power, to achieve maximum bale weights.
  • Wire coil holders to keep 8 pieces of 40 kg wire coils.
  • Automatic binding with drill fingers made of highly wear-resisting NAXTRA material as well as separate wire cutting knife guarantees a safe binding of bales.
  • Wire diameters available: 3.1 mm
  • Free programmable PLC, Siemens Simatic S 7, including switching and control elements.
  • Potential free contacts for emergency stop, automatic mode, general fault, overfill protection, material feed conveyor belt.
  • Integration of external emergency stop in the baler control.
  • Electrically controlled bale length measuring system.
  • Touchscreen display: 7.5’’ TFT – 96 MB, 640 x 480 pixels (SVGA), for operation of the machine incl. presentation of the operation condition and press performance. Possible errors are also shown and described on the panel.
  • Operating temperature from 0° to 55° C.
  • Heating of the control cabinet.
  • Photo cells inside the hopper of the baler for the press stroke control and as overcharge protection.
  • Capacity controlled, power saving press ram drive via axial piston pump.
  • Type Rexroth A10, operating pressure 250 bar.
  • First equipment of hydraulic oil HLP 46, capacity: 450 l, with oil level switch which switches off the machine in case of an excessively low oil level.
  • Integrated cooling and filter circuit for the hydraulic oil, oil filtration with 3µm filter.
  • Cooling capacity: approx. 28 kW with 100 l/min, motor power 0.75 kW
  • Hydraulic unit with screwed-on valves mounted on the hydraulic block, easily accessible for maintenance.
  • Rexroth valve technology for gentle and energy-saving system operation.
Description Data
Dimensions:
(L x W x H)
5,800 x 1,800 x 3,000 mm
Hopper cross section:
(L x W)
1,200 x 1,100 mm
Bale size (W x H):
(adjustable length)
1,100 x 700 mm
Belt connection: alternatively on the left or on the right
Bale weight: up to 500 kg, depending on model, bale length
Binding: 4-fold vertical
Binding wire: annealed, oiled wire according to DIN 177
(not part of our scope delivery)
Drive capacity: 15/22 kW (depending on model)
Press force: 500/600 kN (depending on model)
Throughput capacity: see data sheet AVOS 1211
  • Feeding chute:
    To connect a conveyor belt, for the automatic feed.
  • Bale slide:
    1.2 x 4.0 m
  • Material re-holder:
    To optimise the pressing process, for highly expanding material, as, for example foil, PET-bottles etc. The re-holders (1 set = 4 pieces) are fitted flexible in order to guarantee a safe pressing.
  • Wire end control (for top and bottom wire):
    Fully automatic, i.e. with on-screen message “end of wire” the press stops.
  • Wire coil holder:
    For automatic binding, to take up 8 pieces of 400 kg wire coils.
  • Wire stock table:
    For automatic binding, for space-saving keeping of 4 pieces of 400 kg wire coil holders above the bale slide.
  • Binding wire (8 x 40 kg):
    Annealed and oiled binding wire with a diameter of 3.1 mm (according to DIN 177) for binding of bales.
    1 set = 8 coils à 40 kg.
  • Binding wire (8 x 400 kg):
    Annealed and oiled binding wire with a diameter of 3.1 mm (according to DIN 177) for binding of bales.
    1 set = 8 coils à 400 kg.
  • Mechanical crimping pliers incl. aluminium clamps:
    To connect new, complete wire coils. The connection is effected by aluminium clamps (1,000 pieces included).
  • Air conditioning
    For the air conditioning of the control cabinet without air exchange in order to avoid penetration of dust and dirt inside the control cabinet.
  • Oil heating
    To pre-heat the hydraulic oil, for temperatures < 6°C; power: 1,000 watts.
  • Large display:
    Installed on top of the lance unit to indicate the length of the bale.
  • Maintenance platform:
    Incl. EMERGENCY-STOP switch to access the feeding hopper
  • Remote access:
    Through an industrial router in connection with an M2M SIM-card an interface is created with the control unit of the machine so that the inputs and outputs of the SPS can be displayed in an internet portal. Running costs according to tariff or by network cable provided locally.
  • Feeding and inclining conveyor belt:
    AVERMANN belts are specified and manufactured individually according to the respective application. These belts are produced in modular design by efficient laser-cutting machines and are therefore length-adjustable or extendable at any time. By using high-grade belts (i.e. oil and grease resistant) bulky goods can be transported safely.
    To feed the horizontal baler, designed as chain conveyor type KGF.
    The base frame is a solid welded torsion reinforced steel welding construction for fastening by dowels.
    The transport belt consists of drive chain conveyors (arranged on both sides) according to DIN 8165, transversal beams and the conveyor belt on it.
    The conveyor belt is designed as smooth rubber belt with double insert. The chain conveyor is equipped with emergency trip wires and drip-feed lubricators. In the transfer area there is an emergency gallows, too.
    T-protections as labyrinth-sealing on both sides (on the left and on the right) are vulcanised over the complete length on the top of the belt.
  • Pit cover plates for the chain conveyor:
    In the field of the horizontal belt, particularly solid design, accessible by floor conveyors.
  • Feed rear panel:
    Made of solid steel panel, mountable opposing to the feed side. The feed rear panel prevents an ‘over shifting’ of the material over the belt width.
    Length: 6 m
    Height: 1 m



    Alternative:
  • Inclined conveyor belt
    To feed the baler, designed as a sliding belt conveyor.
    The belt supporting structure is a solid welded torsion reinforced steel construction for fastening with dowels.
    The conveyor belt is designed as rubber belt with fabric insert and attachments.
  • Pit cover for sliding belt conveyor
    In the field of the horizontal belt, particularly solid design, accessible by floor conveyors.
  • Personal protection system:
    An antenna module is mounted above the conveyor belt in front of the filling opening of the baler. The magnetic field of this antenna module monitors the entire length of the conveyor belt. Individuals under protection wear a so-called personal protection module on their clothing or on their wrist.
    If a person wearing such a module now enters the field under magnetic monitoring, it will be detected by the system and the entire plant will automatically and immediately shut down.
    The personal protection system consists of:

    Antenna module
    Evaluation module
    Self-test module
    PSM personal protection module (wristband version)
    PSM test device

    Additional wristbands are charged separately.

    Note:
    A personal protection system is compulsory in accordance with DIN EN 16252:2013-03 for underfloor feeding conveyor systems.
    Exception: The conveyor system control device is not self-supporting and is arranged in such a way that the operator can easily see the danger zone.
  • Feeding and inclining conveyor belt:
Description Data
Belt quality:

EP 400/3, 3:1 (DIN quality N)

Belt guiding:

4,000 mm, 0° horizontal

7,000 mm, 32° increasing

1,000 mm, -10° declining

Conveying with net:

1,200 mm

Feed height:

-500 mm

Length of belt:

12,000 mm

Height of side guiding:

800 mm

Height of attachments:

50 mm

Attachment distance:

750 mm

Motor rating:

3.0 kW

  • Sliding belt conveyor GGF:
Description Data

Belt quality:

EP 400/3, 2:0 (DIN quality N)

Belt guiding:

7,000 mm, 32° increasing

1,000 mm, 0° horizontal

Conveyor width net:

1,200 mm

Feed height:

-500 mm

Length of belt:

9,000 mm

Height of side guiding:

500 mm

Height of attachments:

50 mm

Attachment distance:

750 mm

Motor rating:

3.0 kW

All data are approximate values subject to constructive finalization.

All specifications are approximate values and the final, constructive determination reserved.

  • Robust: Stable, torsion-resistant design
  • Flexible: Individual equipment options
  • Safe: Vertical 4-fold binding
  • Space saving: Compact design
  • 400 kg wire coil holders
  • Feeding conveyor for continuous and constant feeding
  • Large display to indicate the bale length
  • Hook base frame
  • Touch screen display

RAL 1003

colorScale

RAL 2000

colorScale

RAL 3001

colorScale

RAL 3020

colorScale

RAL 5005

colorScale

RAL 5007

colorScale

RAL 5010

colorScale

RAL 5015

colorScale

RAL 5017

colorScale

RAL 6002

colorScale

RAL 6018

colorScale

RAL 6024

colorScale

RAL 7016

colorScale

RAL 7032

colorScale

RAL 7038

colorScale

RAL 9002

colorScale

Other RAL-colors available on request at additional cost.

Technical data

AVOS 1211-15/50

AVOS 1211-22/60

Machine length

5,800 mm

5,800 mm

Machine width

1,800 mm

1,800 mm

Machine height

3,000 mm

3,000 mm

Feeding hopper cross section

1,200 x 1,100 mm

1,200 x 1,100 mm

Dead weight approx.

8,500 kg

8,500 kg

Bale dimensions (W x H)

1,100 x 700 mm

1,100 x 700 mm

Bale length

Adjustable

Adjustable

Bale weight* - up-to

450 kg

500 kg

Binding system

4-fold, vertical

4-fold, vertical

Channel adjustment**

Automatic

Automatic

Cycle time (empty)

30 s

20 s

Idle speed capacity (theoretical) 

99 m3/h

148 m3/h

Throughput*** 35 kg/m3 (cardboard)

2.7 t/h

3.3 t/h

Throughput*** 60 kg/m3 (cardboard, paper)

4.7 t/h

5.6 t/h

Throughput*** 100 kg/m3 (newspapers)

6.5 t/h

7.8 t/h

Specific press force

64.9 N/cm2

77.9 N/cm2

Drive capacity

15 kW 

22 kW 

Press force

500 kN 

600 kN

* dependent on bale length and material, ** Fully automatic pressure plates, manual channel sidewalls, *** in terms of bulk weight

  • Bale length: Adjustable
  • Binding: 4-fold vertical
  • Electricity: 3 x 400 V, N, PE/50 Hz
  • Fuse protection (on site): 63A

Commissioning an AVOS 1211 horizontal baler

DOXXL DCM VR 800 cutting system with horizontal baler type AVOS 1211

Complete paper waste collection system, including cutting and compaction, in a unique plant design. The horizontal baler AVOS 1211 15/50 with a press force of 50 tons achieves bale weights up to 500 kg.

Find out more about our products

Are you looking for advice or do you have a question specifically about this product? Feel free to get in touch with your contact person directly.

Avermann
Maschinenfabrik GmbH & Co. KG

Lengericher Landstraße 35
49078 Osnabrück
Germany

 

Contact us