AVOS 1211: Avermann Umwelttechnik

High impact in the smallest space? With the horizontal baler type AVOS 1211 you succeed in squaring the circle! The very compact design of the baler allows easy positioning in working environments that offer little space. The machine also combines modern technology with a very robust design. Thus, you benefit from a long lifetime with high throughput and performance potential. The AVOS 1211 convinces with simple and safe handling - with fully automated operation and the proven 4-fold vertical binding.

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Touch screen display with multiple functions

AVOS 1211:

The fully automated horizontal baler AVOS 1211 is perfectly suitable to compact cardboard, paper, plastics and other recyclable materials. State of the art technology according to the C standard for horizontal balers published in 2013 (DIN EN 16252).

Basic version:

The frame of the machine consists of a solid welded construction and is provided for the fastening on the floor with dowels.
Rapid motion/power speed control system as well as an automatic speed adaptation, depending on the necessary pressing power, for the increase of the throughput capacity.
Cutting knives on the force plate and on the counter plate for cutting off the overhanging material in the hopper section. Temper of the knives: 56 + 4 HRC
Cutting edge stamper, fully automatic hydraulically operated; power: 150 kN.
Press ram guiding with low-maintenance plastic guides, highly wear-resisting and indifferent to dust. Excellent accessibility for easy adjustment of the press ram guides, to minimize cutting forces.
Force plate channel laterally made of 15 mm sheet steel S235JRG2C+C for longevity.
Press ram cover for continuous feeding.
Three-sided adjustment of press channel, side walls to be adjusted manually, regulation of top channel plate automatically depending on the requested pressing power, to achieve maximum bale weights.
Wire coil holders to keep 8 pieces of 40 kg wire coils.
Automatic binding with drill fingers made of highly wear-resisting NAXTRA material as well as separate wire cutting knife guarantees a safe binding of bales.
Wire diameters available: 3.1 mm

Free programmable PLC, Siemens Simatic S 7, including switching and control elements.
Potential free contacts for emergency stop, automatic mode, general fault, overfill protection, material feed conveyor belt.
Integration of external emergency stop in the baler control.
Electrically controlled bale length measuring system.
Touchscreen display: 7.5’’ TFT – 96 MB, 640 x 480 pixels (SVGA), for operation of the machine incl. presentation of the operation condition and press performance. Possible errors are also shown and described on the panel.
Operating temperature from 0° to 55° C.
Heating of the control cabinet.
Photo cells inside the hopper of the baler for the press stroke control and as overcharge protection.

Capacity controlled, power saving press ram drive via axial piston pump.
Type Rexroth A10, operating pressure 250 bar.
First equipment of hydraulic oil HLP 46, capacity: 450 l, with oil level switch which switches off the machine in case of an excessively low oil level.
Integrated cooling and filter circuit for the hydraulic oil, oil filtration with 3µm filter.
Cooling capacity: approx. 28 kW with 100 l/min, motor power 0.75 kW
Hydraulic unit with screwed-on valves mounted on the hydraulic block, easily accessible for maintenance.
Rexroth valve technology for gentle and energy-saving system operation.

Additional equipment for AVOS 1211 (optional):

Feeding chute:
To connect a conveyor belt, for the automatic feed.
Bale slide:
1.2 x 4.0 m
Material re-holder:
To optimise the pressing process, for highly expanding material, as, for example foil, PET-bottles etc. The re-holders (1 set = 4 pieces) are fitted flexible in order to guarantee a safe pressing.
Wire end control (for top and bottom wire):
Fully automatic, i.e. with on-screen message “end of wire” the press stops.
Wire coil holder:
For automatic binding, to take up 8 pieces of 400 kg wire coils.
Wire stock table:
For automatic binding, for space-saving keeping of 4 pieces of 400 kg wire coil holders above the bale slide.
Binding wire (8 x 40 kg):
Annealed and oiled binding wire with a diameter of 3.1 mm (according to DIN 177) for binding of bales.
1 set = 8 coils à 40 kg.
Binding wire (8 x 400 kg):
Annealed and oiled binding wire with a diameter of 3.1 mm (according to DIN 177) for binding of bales.
1 set = 8 coils à 400 kg.
Mechanical crimping pliers incl. aluminium clamps:
To connect new, complete wire coils. The connection is effected by aluminium clamps (1,000 pieces included).
Air conditioning
For the air conditioning of the control cabinet without air exchange in order to avoid penetration of dust and dirt inside the control cabinet.
Oil heating
To pre-heat the hydraulic oil, for temperatures < 6°C; power: 1,000 watts.
Large display:
Installed on top of the lance unit to indicate the length of the bale.
Maintenance platform:
Incl. EMERGENCY-STOP switch to access the feeding hopper
Remote access:
Through an industrial router in connection with an M2M SIM-card an interface is created with the control unit of the machine so that the inputs and outputs of the SPS can be displayed in an internet portal. Running costs according to tariff or by network cable provided locally.
Feeding and inclining conveyor belt:
AVERMANN belts are specified and manufactured individually according to the respective application. These belts are produced in modular design by efficient laser-cutting machines and are therefore length-adjustable or extendable at any time. By using high-grade belts (i.e. oil and grease resistant) bulky goods can be transported safely.
To feed the horizontal baler, designed as chain conveyor type KGF.
The base frame is a solid welded torsion reinforced steel welding construction for fastening by dowels.
The transport belt consists of drive chain conveyors (arranged on both sides) according to DIN 8165, transversal beams and the conveyor belt on it.
The conveyor belt is designed as smooth rubber belt with double insert. The chain conveyor is equipped with emergency trip wires and drip-feed lubricators. In the transfer area there is an emergency gallows, too.
T-protections as labyrinth-sealing on both sides (on the left and on the right) are vulcanised over the complete length on the top of the belt.
Pit cover plates for the chain conveyor:
In the field of the horizontal belt, particularly solid design, accessible by floor conveyors.
Feed rear panel:
Made of solid steel panel, mountable opposing to the feed side. The feed rear panel prevents an ‘over shifting’ of the material over the belt width.
Length: 6 m
Height: 1 m

Alternative:
Inclined conveyor belt
To feed the baler, designed as a sliding belt conveyor.
The belt supporting structure is a solid welded torsion reinforced steel construction for fastening with dowels.
The conveyor belt is designed as rubber belt with fabric insert and attachments.
Pit cover for sliding belt conveyor
In the field of the horizontal belt, particularly solid design, accessible by floor conveyors.
Personal protection system:
An antenna module is mounted above the conveyor belt in front of the filling opening of the baler. The magnetic field of this antenna module monitors the entire length of the conveyor belt. Individuals under protection wear a so-called personal protection module on their clothing or on their wrist.
If a person wearing such a module now enters the field under magnetic monitoring, it will be detected by the system and the entire plant will automatically and immediately shut down.
The personal protection system consists of:

Antenna module
Evaluation module
Self-test module
PSM personal protection module (wristband version)
PSM test device

Additional wristbands are charged separately.

Note:
A personal protection system is compulsory in accordance with DIN EN 16252:2013-03 for underfloor feeding conveyor systems.
Exception: The conveyor system control device is not self-supporting and is arranged in such a way that the operator can easily see the danger zone.

All specifications are approximate values and the final, constructive determination reserved.

Robust: Stable, torsion-resistant design

Flexible: Individual equipment options
Safe: Vertical 4-fold binding

Space saving: Compact design

400 kg wire coil holders
Feeding conveyor for continuous and constant feeding
Large display to indicate the bale length
Further options possible

RAL 1003

RAL 2000

RAL 3001

RAL 3020

RAL 5005

RAL 5007

RAL 5010

RAL 5015

RAL 5017

RAL 6002

RAL 6018

RAL 6024

RAL 7016

RAL 7032

RAL 7038

RAL 9002

Other RAL-colors available on request at additional cost.

Bale length: Adjustable
Binding: 4-fold vertical
Electricity: 3 x 400 V, N, PE/50 Hz
Fuse protection (on site): 63A

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Complete paper waste collection system, including cutting and compaction, in a unique plant design. The horizontal baler AVOS 1211 15/50 with a press force of 50 tons achieves bale weights up to 500 kg.

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