Horizontal baler type AVOS 1410 B

Sophisticated technology for continuous use

Efficiency is a key issue in waste management, especially with large amounts of waste and recyclables. The horizontal baler type AVOS 1410 B is well known in the market for its high quality and long lifetime. Unique features of the press are: large feeding chute, proven binding technology and enormous press force. An integrated heating and cooling system for the hydraulic oil ensures trouble-free, uninterrupted operation even at extreme temperatures. The electro-hydraulic drive with a power of up to 45 kW is also designed for high throughput rates – ideal conditions for entering the waste management industry.

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Touchscreen display with individual settings for pressing different materials
Delivery of an AVOS 1410 B baler

The fully automated horizontal baler AVOS 1410 B is perfectly suitable to compact cardboard, paper, plastics and other recyclable materials. State of the art technology according to the C standard for horizontal balers published in 2013 (DIN EN 16252).

  • The frame of the machine consists of a solid welded construction and is provided for fastening on the floor with dowels.
  • Rapid motion/power speed control system as well as an automatic speed adaptation, depending on the necessary pressing power, for the increase of the throughput capacity.
  • Cutting knives on the force plate and on the counter plate for cutting off the overhanging material in the hopper section. Temper of the knives: 56 + 4 HRC
  • Cutting edge stamper, fully automatic hydraulically operated; power: 196 kN.
  • Press ram guiding with low-maintenance plastic guides, highly wear-resisting and indifferent to dust.
  • Force plate channel laterally and below made of 15 mm Hardox 400 sheet steel for longevity.
  • Screw press bottom made of wear-resistant 15 mm Hardox 400 sheet steel for easy replacement.
  • Press ram cover for continuous feeding.
  • Three-sided adjustment of press channel, regulation depending on pressing power, to achieve maximum bale weights.
  • Automatic binding with drill fingers made of highly wear-resisting NAXTRA material as well as separate wire cutting knife guarantees a safe binding of bales.
    Wire diameters available:               3.1 mm / 3.4 mm / 3.8 mm
  • Free programmable PLC, Siemens Simatic S 7, including switching and control elements.
  • Potential free contacts for emergency stop, automatic mode, general fault, overfill protection, material feed conveyor belt.
  • Integration of external emergency stop in the baler control.
  • Electrically controlled bale length measuring system.
  • Touchscreen display: Size 12.1’’, type Schneider Electric, HMIGTO 6310, 800 x 600 pixel (SVGA), to operate and control the machine, incl. monitoring of performance data. Programmes for different materials can be set up individually.
  • Heating of the control cabinet.
  • Photo cells inside the hopper of the baler for the press stroke control and as overcharge protection.
  • Capacity controlled, power saving press ram drive via axial piston pump, Type Rexroth, operating pressure 250 bar.
  • First equipment of hydraulic oil type HLP46, capacity: 1,000 l, with oil level switch that switches off the machine in case of an excessively low oil level.
  • Separate heating, cooling and filter circuit for the hydraulic oil, oil filtration with 3µm filter.
    Heating capacity: approx. 5.5 kW
    Cooling capacity: approx. 28 kW with 100 l/min.
  • Hydraulic block with bolt-fitted valves mounted onto the hydraulic block, easily accessible for maintenance.
  • Proportional valve technology for a for smooth and energy-saving system operation.
Description Data
Dimensions:
(L x W x H)
8,160 x 2,400 x 3,770 mm
Hopper cross section:
(L x W)
1,400 x 1,000 mm
Size of bale:
(W x H)
1,100 x 750 mm
Belt connection: alternatively on the left or on the right
Bale weight: up to 600 kg, depending on model, bale length and on the pressed material
Binding wire:

annealed, oiled wire according to DIN 177 (not part of our scope of delivery)

Drive capacity: 22/30/37/45 kW (depending on model)
Press force: 500/600/700/800 kN (depending on model)
Throughput capacity: see data sheet AVOS 1410 B
  • Feeding chute:
    To connect a conveyor belt, for the automatic feed.
  • Bale slide:
    1.2 x 4.0 m
  • Special press ram
    For pressing scrap, residual waste, wooden boxes etc. There are no openings inside the ram where pressed material can get jammed or emerge. The slots are only released for binding the bale. The press-ram is patented.
  • Press ram guiding
    Press ram guiding with 6 pieces steel rollers on Hardox rails, highly wear resisting and indifferent to dust.
  • Prolongation of press channel
    By approx. 750 mm to increase the bale weights when pressing “smooth” material, as for example PET-bottles.
  • Material re-holder:
    To optimise the pressing process, for highly expanding material, as, for example foil, PET-bottles etc. The re-holders (1 set = 4 pieces) are fitted flexible in order to guarantee a safe pressing.
  • Wire end control (for top and bottom wire):
    Fully automatic, i.e. with on-screen message “end of wire” the press stops.
  • Wire coil holder:
    For automatic binding, to take up 8 pieces of 400 kg wire coils.
  • Wire stock table:
    For automatic binding, for space-saving keeping of 4 pieces of 400 kg wire coil holders above the bale slide.
  • Binding wire (8 x 40 kg):
    Annealed and oiled binding wire with a diameter of 3.1 mm (according to DIN 177) for binding of bales.
    1 set = 8 coils à 40 kg.
  • Binding wire (8 x 400 kg):
    Annealed and oiled binding wire with a diameter of 3.1 mm (according to DIN 177) for binding of bales.
    1 set = 8 coils à 400 kg.
  • Mechanical crimping pliers incl. aluminium clamps:
    To connect new, complete wire coils. The connection is effected by aluminium clamps (1,000 pieces included).
  • Air conditioning
    For the air conditioning of the control cabinet without air exchange in order to avoid penetration of dust and dirt inside the control cabinet.
  • Large display:
    Installed on top of the lance unit to indicate the length of the bale.
  • Maintenance platform:
    Incl. EMERGENCY-STOP switch to access the feeding hopper
  • Remote access:
    Through an industrial router in connection with an M2M SIM-card an interface is created with the control unit of the machine so that the inputs and outputs of the SPS can be displayed in an internet portal. Running costs according to tariff or by network cable provided locally.
  • Perforator type P-1400, movable:
    Screwed on a driveable unit for perforating PET-bottles from 0.33 up to 2 l.
    The perforator is a solid welded sectional steel construction and on all sides equipped with sheet metal sheathing.
    By means of a moveable unit the perforation can be driven into and out of the hopper of the baler.
    The perforator roller is equipped with steel nails.
    Both rollers are electric motor driven and controlled from the horizontal baler (drive capacity = 2 x 3 kW).
  • Ruffler:
    Electric motor driven, in and out swivelling; drive capacity: 11 kW.
  • Feeding and inclining conveyor belt:
    AVERMANN belts are specified and manufactured individually according to the respective application. These belts are produced in modular design by efficient laser-cutting machines and are therefore length-adjustable or extendable at any time. By using high-grade belts (i.e. oil and grease resistant) bulky goods can be transported safely.
    To feed the horizontal baler, designed as chain conveyor type KGF.
    The base frame is a solid welded torsion reinforced steel welding construction for fastening by dowels.
    The transport belt consists of drive chain conveyors (arranged on both sides) according to DIN 8165, transversal beams and the conveyor belt on it.
    The conveyor belt is designed as smooth rubber belt with double insert. The chain conveyor is equipped with emergency trip wires and drip-feed lubricators. In the transfer area there is an emergency gallows, too.
    T-protections as labyrinth-sealing on both sides (on the left and on the right) are vulcanised over the complete length on the top of the belt.
  • Pit cover plates for the chain conveyor:
    In the field of the horizontal belt, particularly solid design, accessible by floor conveyors.
  • Feed rear panel:
    Made of solid steel panel, mountable opposing to the feed side. The feed rear panel prevents an ‘over shifting’ of the material over the belt width.
    Length: 6 m
    Height: 1 m



    Alternative:
  • Inclined conveyor belt
    To feed the baler, designed as a sliding belt conveyor.
    The belt supporting structure is a solid welded torsion reinforced steel construction for fastening with dowels.
    The conveyor belt is designed as rubber belt with fabric insert and attachments.
  • Pit cover for sliding belt conveyor
    In the field of the horizontal belt, particularly solid design, accessible by floor conveyors.
  • Personal protection system:
    An antenna module is mounted above the conveyor belt in front of the filling opening of the baler. The magnetic field of this antenna module monitors the entire length of the conveyor belt. Individuals under protection wear a so-called personal protection module on their clothing or on their wrist.
    If a person wearing such a module now enters the field under magnetic monitoring, it will be detected by the system and the entire plant will automatically and immediately shut down.

    The personal protection system consists of:
    Antenna module
    Evaluation module
    Self-test module
    PSM personal protection module (wristband version)
    PSM test device

    Additional wristbands are charged separately.

    Note:
    A personal protection system is compulsory in accordance with DIN EN 16252:2013-03 for underfloor feeding conveyor systems.
    Exception: The conveyor system control device is not self-supporting and is arranged in such a way that the operator can easily see the danger zone.

 

  • Chain conveyor KGF
Description Data
Belt quality: EP 400/3, 3:1 (DIN quality N)
Belt guiding:

4,000 mm, 0° horizontal

7,000 mm, 32° increasing

1,000 mm, -10° declining

Conveyor width net: 1,400 mm
Feed height: -500 mm
Length of belt: 13,000 mm
Height of side guiding: 800 mm
Height of attachments: 50 mm
Attachment distance: 750 mm
Motor rating: 4.0 kW
  • Sliding belt conveyor GGF:
Description Data
Belt quality:

EP 400/3, 2:0 (DIN quality N)

Belt guide:

8,000 mm, 32° increasing

1,000 mm, 0° horizontal

Conveyor width net:

1,400 mm

Feed height:

-500 mm

Length of belt:

9,000 mm

Height of side guiding:

500 mm

Height of attachments:

50 mm

Attachment distance:

750 mm

Motor rating:

3.0 kW

All data are approximate values subject to constructive finalization.

All specifications are approximate values and the final, constructive determination reserved.

  • Temperature resistance: Separate heating, cooling and filtration circuit for hydraulic oil
  • Versatile: various drive options to meet individual requirements
  • Reliable: Proven technology from more than 40 years of experience
  • Avermann special press ram to compact "difficult" materials
  • Feeding conveyor for continuous filling
  • Monitoring of wire breakage and wire end to control the binding wires
  • Binding with plastic wire
  • Press ram guided on plastic rails or steel rollers

RAL 1003

colorScale

RAL 2000

colorScale

RAL 3001

colorScale

RAL 3020

colorScale

RAL 5005

colorScale

RAL 5007

colorScale

RAL 5010

colorScale

RAL 5015

colorScale

RAL 5017

colorScale

RAL 6002

colorScale

RAL 6018

colorScale

RAL 6024

colorScale

RAL 7016

colorScale

RAL 7032

colorScale

RAL 7038

colorScale

RAL 9002

colorScale

Other RAL-colors available on request at additional cost.

Technical data

AVOS 1410 B-22/50

AVOS 1410 B-30/60

AVOS 1410 B-37/70

AVOS 1410 B-45/80

Machine length

8,610 mm

8,610 mm

8,610 mm

8,610 mm

Machine width

2,400 mm

2,400 mm

2,400 mm

2,400 mm

Machine height

3,770 mm

3,770 mm

3,770 mm

3,770 mm

Feeding hopper cross secction

1,400 x 1,000 mm

1,400 x 1,000 mm

1,400 x 1,000 mm

1,400 x 1,000 mm

Dead weight approx.

17,000 kg

17,000 kg

17,500 kg

17,500 kg

Bale size (W x H)

1,100 x 750 mm

1,100 x 750 mm

1,100 x 750 mm

1,100 x 750 mm

Bale weight* up to

500 kg

530 kg

550 kg

600 kg

Channel adjustment

Three sides, automatic

Three sides, automatic

Three sides, automatic

Three sides, automatic

Cycle time (empty)

13.3 s

12 s

12 s

16 s

Idle speed capacity (theoretical) 

266 m3/h

304 m3/h

304 m3/h

227 m3/h

Throughput** 35 kg/m3 (cardboard)

5.7 t/h

6.3 t/h

6.3 t/h

6.0 t/h

Throughput** 60 kg/m3 (cardboard, paper)

7.8 t/h

8.0 t/h

10.9 t/h

10.5 t/h

Throughput** 100 kg/m3 (collected waste)

9.9 t/h

14.0 t/h

18.2 t/h

17.5 t/h

Specific press force

64.9 N/cm2

77.9 N/cm2

90.9 N/cm2

103.9 N/cm2

Drive capacity

22 kW

30 kW

37 kW

45 kW

Press force

500 kN

600 kN

700 kN

800 kN

* dependent on bale length and material, ** in terms of bulk weight

  • Bale length: Adjustable 
  • Binding: 4-fold vertical 
  • Electricity: 3 x 400 V, N, PE/50 Hz

Binding with plastic wire

The binding on an Avermann horizontal baler can be converted from steel wire to plastic wire in less than 2 hours. Ideal if the bales are intended for incineration.

Find out more about our products

Are you looking for advice or do you have a question specifically about this product? Feel free to get in touch with your contact person directly.

Avermann
Maschinenfabrik GmbH & Co. KG

Lengericher Landstraße 35
49078 Osnabrück
Germany

 

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