AVOS 1410 B5: Avermann Umwelttechnik

Horizontal baler type AVOS 1410 B5 is particularly suitable for the optimal compaction of expansive materials and common recyclables. It impresses with enormous versatility and numerous product options. The press ram is guided either on plastic rails or steel rollers. It is powered by one or two energy-saving, high-performance hydraulic pumps. When using the optimized cutting system "OptiCut", the throughput can be increased by another 50 percent. This allows a flexible use of the machine, depending on the application and the customer’s need. The 5-fold binding guarantees dimensionally stable bales – even with expansive materials.

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AVOS 1410 B5:

The fully automated horizontal baler AVOS 1410 B5 is perfectly suitable to compact cardboard, paper, plastics, and other recyclable materials. State of the art technology according to the C standard for horizontal balers published in 2013 (DIN EN 16252).

Basic version:

The frame of the machine consists of a solid welded construction and is provided for fastening on the floor with dowels.
Rapid motion/power speed control system as well as an automatic speed adaptation, depending on the necessary pressing power, for the increase of the throughput capacity.
Cutting knives on the force plate and on the counter plate for cutting off the overhanging material in the hopper section. Temper of the knives: 56 + 4 HRC
Cutting edge stamper, fully automatic hydraulically operated; power: 196 kN.
Press ram guiding with low-maintenance plastic guides, highly wear-resisting, and indifferent to dust.
Force plate channel laterally and below made of 15 mm Hardox 400 sheet steel for longevity.
Screw press bottom made of wear-resistant 15 mm Hardox 400 sheet steel for easy replacement.
Press ram cover for continuous feeding.
Three-sided adjustment of press channel, regulation depending on pressing power, to achieve maximum bale weights.
Automatic binding with drill fingers made of highly wear-resisting NAXTRA material as well as separate wire cutting knife guarantees a safe binding of bales.
Wire diameters available: 3.1 mm / 3.4 mm / 3.8 mm

Free programmable PLC, Siemens Simatic S 7, including switching and control elements.
Potential free contacts for emergency stop, automatic mode, general fault, overfill protection, material feed conveyor belt.
Integration of external emergency stop in the baler control.
Electrically controlled bale length measuring system.
Touchscreen display: Size 12.1’’, type Schneider Electric, HMIGTO 6310, 800 x 600 pixel (SVGA), to operate and control the machine, incl. monitoring of performance data. Individual programes for different materials can be set up individually.
Heating of the control cabinet.
Photo cells inside the hopper of the baler for the press stroke control and as overcharge protection.

Capacity controlled, power saving press ram drive via axial piston pump, Type Rexroth, operating pressure 250 bar.
First equipment of hydraulic oil type HLP46, capacity: 1,000 l, with oil level switch that switches off the machine in case of an excessively low oil level.
Separate heating, cooling, and filter circuit for the hydraulic oil, oil filtration with 3µm filter.
Heating capacity: approx. 5.5 kW
Cooling capacity: approx. 28 kW with 100 l/min.
Hydraulic block with bolt-fitted valves mounted onto the hydraulic block, easily accessible for maintenance.
Proportional valve technology for a for smooth and energy-saving system operation.

Additional equipment for AVOS 1410 B5 (optional):

Cross binding:
Fully automated, for safe binding of small-grained and expansive materials. Binding is effected 5-fold vertical and 3-fold horizontal.
Feeding chute:
To connect a conveyor belt, for the automatic feed.
Bale slide:
1.2 x 4.0 m
Special press ram
For pressing scrap, residual waste, wooden boxes etc. There are no openings inside the ram where pressed material can get jammed or emerge. The slots are only released for binding the bale. The press-ram is patented.
Press ram guiding
Press ram guiding with 6 pieces-steel rollers on Hardox rails, highly wear resisting and indifferent to dust.
Material re-holder:
To optimize the pressing process, for highly expanding material, as, for example foil, PET-bottles etc. The re-holders (1 set = 4 pieces) are fitted flexibly in order to guarantee a safe pressing.
Wire end control (for top and bottom wire):
Fully automatic, i.e. with on-screen message “end of wire” the press stops.
Wire coil holder:
For automatic binding, to take up 10 pieces of 400 kg wire coils.
Wire stock table:
For automatic binding, for space-saving keeping of 5 pieces of 400 kg wire coil holders above the bale slide.
Binding wire (10 x 400 kg):
Annealed and oiled binding wire with a diameter of 3.1 mm (according to DIN 177) for binding of bales.
1 set = 10 coils à 400 kg.
Mechanical crimping pliers incl. aluminium clamps:
To connect new, complete wire coils. The connection is effected by aluminum clamps (1,000 pieces included).
Large display:
Installed on top of the lance unit to indicate the length of the bale.
Maintenance platform:
Incl. EMERGENCY-STOP switch to access the feeding hopper
Remote access:
Through an industrial router in connection with an M2M SIM-card, an interface is created with the control unit of the machine so that the inputs and outputs of the SPS can be displayed in an internet portal. Running costs according to tariff or by network cable provided locally.
Profibus connection:
Electrical switching cabinet design with Profibus-compatible PLC incl. DP/DP coupler, for communication between devices from different manufacturers with no particular interface requirements
Perforator type P-1400, movable:
Screwed on a driveable unit for perforating PET-bottles from 0.33 up to 2 l.
The perforator is a solid welded sectional steel construction and on all sides equipped with sheet metal sheathing.
By means of a moveable unit, the perforation can be driven into and out of the hopper of the baler.
The perforator roller is equipped with steel nails.
Both rollers are electric motor driven and controlled from the horizontal baler (drive capacity = 2 x 3 kW).
Ruffler:
Electric motor driven, in and out swivelling; drive capacity: 11 kW.
Feeding and inclining conveyor belt:
AVERMANN belts are specified and manufactured individually according to the respective application. These belts are produced in modular design by efficient laser-cutting machines and are therefore length-adjustable or extendable at any time. By using high-grade belts (i.e. oil and grease resistant), bulky goods can be transported safely.
To feed the horizontal baler, designed as chain conveyor type KGF.
The base frame is a solid welded torsion reinforced steel welding construction for fastening by dowels.
The transport belt consists of drive chain conveyors (arranged on both sides) according to DIN 8165, transversal beams, and the conveyor belt on it.
The conveyor belt is designed as a smooth rubber belt with a double insert. The chain conveyor is equipped with emergency trip wires and drip-feed lubricators. In the transfer area, there is an emergency delete, too.
T-protections as labyrinth-sealing on both sides (on the left and on the right) are vulcanized over the complete length on the top of the belt.
Pit cover plates for the chain conveyor:
In the field of the horizontal belt, particularly solid design, accessible by floor conveyors.
Feed rear panel:
Made of solid steel panel, mountable opposing to the feed side. The feed rear panel prevents an ‘over shifting’ of the material over the belt width.
Length: 6 m
Height: 1 m
Personal protection system:
An antenna module is mounted above the conveyor belt in front of the filling opening of the baler. The magnetic field of this antenna module monitors the entire length of the conveyor belt. Individuals under protection wear a so-called personal protection module on their clothing or on their wrist.
If a person wearing such a module now enters the field under magnetic monitoring, it will be detected by the system and the entire plant will automatically and immediately shut down.
The personal protection system consists of:

Antenna module
Evaluation module
Self-test module
PSM personal protection module (wristband version)
PSM test device

Additional wristbands are charged separately.

Note:
A personal protection system is compulsory in accordance with DIN EN 16252:2013-03 for underfloor feeding conveyor systems.
Exception: The conveyor system control device is not self-supporting and is arranged in such a way that the operator can easily see the danger zone.

All specifications are approximate values and the final, constructive determination reserved.

Precise: Dimensionally stable bales thanks to 5-fold vertical binding (using steel or plastic wires)
Reliable: Low risk of failure thanks to two separate drive units
Reliable: Proven technology from more than 40 years of experience

Avermann special press ram to compact "difficult" materials
Optimized cutting system "OptiCut"
Feeding conveyor for continuous filling
Cross binding
Monitoring of wire breakage and wire end to control the binding wires
Other options possible

RAL 1003

RAL 2000

RAL 3001

RAL 3020

RAL 5005

RAL 5007

RAL 5010

RAL 5015

RAL 5017

RAL 6002

RAL 6018

RAL 6024

RAL 7016

RAL 7032

RAL 7038

RAL 9002

Other RAL-colors available on request at additional cost.

Bale length: Adjustable
Binding: 5-fold vertical
Optional with cross-binding: 5-fold vertical, 3-fold horizontal
Electricity: 3 x 400 V, N, PE/50 Hz

This machine is equipped with two drives and 5-fold binding

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