Horizontal baler type AVOS 2010 B5

Bigger, faster and stronger - for daily peak performances

The horizontal baler TYPE AVOS 2010 B5 is an absolutely outstanding machine in terms of performance, throughput and efficiency. The sophisticated development in every detail leaves nothing to be desired. From intelligent control to high-performance and highly energy-efficient drives, new standards are set here. The AVOS 2010 B5 also produces perfect bales with a measurement of 1.1m x 1.1m - with adjustable length. Depending on the application, this baler offers the options of vertical, horizontal or cross binding. Even under extreme temperatures and operating conditions in continuous operation, the AVOS 2010 B5 works absolutely reliable, permanently and economically anywhere in the world - a real top product!

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AVOS 2010 B5 with chain conveyor
Film bales of more than 1,000 kg weight

The fully automated horizontal baler AVOS 2010 B5 is perfectly suitable to compact cardboard, paper, plastics and other recyclable materials. State of the art technology according to the C standard for horizontal balers published in 2013 (DIN EN 16252).

  • The frame of the machine consists of a solid welded construction and is provided for fastening on the floor with dowels.
  • Rapid motion/power speed control system as well as an automatic speed adaptation, depending on the necessary pressing power to increase the throughput capacity.
  • Cutting knives on the force plate and on the counter plate for cutting off the overhanging material in the hopper section. Blade hardness of the knives: 56 + 4 HRC
  • Cutting edge stamper, fully automated hydraulically operated; power: 196 kN.
  • Force plate channel laterally made of 40 mm sheet steel plates plus 10 mm NAXTRA Material XAR 400, for long life time.
  • Screw press bottom made of wear-resistant 20 mm NAXTRA sheet steel XAR 400, for easy exchange.
  • Press ram guiding with zero-maintenance rollers, highly wear-resisting and indifferent to dust.
  • Press ram cover for continuous feeding.
  • Three-sided adjustment of press channel in order to achieve maximum bale weights, regulation depending on press power.
  • Automatic binding with drill fingers made of highly wear-resisting NAXTRA material as well as separate wire cutting knife guaranteeing a safe binding of bales.
    Wire diameters available:   3.1 mm / 3.4 mm / 3.8 mm
  • Free programmable PLC, Siemens Simatic S 7, including switching and control elements.
  • Potential free contacts for emergency stop, automatic mode, general fault, overfill protection, material feed conveyor belt.
  • Integration of external emergency stop in the baler control.
  • Electrically controlled bale length measuring system.
  • Touchscreen display: Size 12.1’’, type Schneider Electric, HMIGTO 6310, 800 x 600 pixel (SVGA), to operate and control the machine, incl. monitoring of performance data. Individual programmes for different materials can be set up individually.
  • Heating of the control cabinet.
  • Photo cells inside the hopper of the baler for the press stroke control and as overcharge protection.
  • Capacity controlled, power saving press ram drive via axial piston pump, Type Rexroth A4, operating pressure 320 bar.
  • First equipment of hydraulic oil type HLP46, capacity: 3,000 l, with oil level switch that switches off the machine in case of an excessively low oil level.
  • Separate heating, cooling and filter circuit for the hydraulic oil, oil filtration with 3µm filter.
    Heating capacity: approx. 7.5 kW
    Cooling capacity: approx. 28 kW with 100 l/min.
  • Hydraulic block with bolt-fitted valves mounted onto the hydraulic block, easily accessible for maintenance.
  • Proportional valve technology for a for smooth and energy-saving system operation.
Description Data

Dimensions:
(L x W x H)

15,782 x 2,692 x 4,550 mm (vertical binding)
15,782 x 4,858 x 3,920 mm (horizontal binding)

Hopper cross section:
(L x W)
2,000 x 1,000 mm
Bale size:
(W x H)
1,100 x 1,100 mm
Belt connection:

alternatively on the left or on the right

Bale weight:

up to 1,200 kg, depending on model, bale length and on the pressed material

Binding: 5-fold vertical
Binding wire:

annealed, oiled wire according to DIN 177 (not part of our scope of delivery)

Drive capacity:

2 x 55/2 x 75 kW (depending on model)

Press force:

1,300/1,500/1,700 kN (depending on model)

Throughput capacity:

see data sheet AVOS 2010 B5

  • Cross binding:
    Fully automated, for safe binding of small-grained and expansive materials. Binding is effected 5-fold vertical and 4-fold horizontal.
  • Feeding chute:
    To connect a conveyor belt, for the automatic feed.
  • Bale slide:
    1.2 x 4.0 m
  • Material re-holder:
    To optimise the pressing process, for highly expanding material, as, for example foil, PET-bottles etc. The re-holders (1 set = 4 pieces) are fitted flexible in order to guarantee a safe pressing.
  • Wire end control (for top and bottom wire):
    Fully automatic, i.e. with on-screen message “end of wire” the press stops.
  • Wire coil holder:
    For automatic binding, to take up 10 pieces of 500 kg wire coils.
  • Wire stock table:
    For automatic binding, for space-saving keeping of 5 pieces of 500 kg wire coil holders above the bale slide.
  • Binding wire (10 x 500 kg):
    Annealed and oiled binding wire with a diameter of 3.8 mm (according to DIN 177) for binding of bales.
    1 set = 10 coils à 500 kg.
  • Mechanical crimping pliers incl. aluminium clamps:
    To connect new, complete wire coils. The connection is effected by aluminium clamps (1,000 pieces included).
  • Large display:
    Installed on top of the lance unit to indicate the length of the bale.
  • Maintenance platform:
    Incl. EMERGENCY-STOP switch to access the feeding hopper
  • Remote access:
    Through an industrial router in connection with an M2M SIM-card an interface is created with the control unit of the machine so that the inputs and outputs of the SPS can be displayed in an internet portal. Running costs according to tariff or by network cable provided locally.
  • Profibus connection:
    Electrical switching cabinet design with Profibus-compatible PLC incl. DP/DP coupler, for communication between devices from different manufacturers with no particular interface requirements
  • Perforator type P-2000, movable:
    Screwed on a driveable unit for perforating PET-bottles from 0.33 up to 2 l.
    The perforator is a solid welded sectional steel construction and on all sides equipped with sheet metal sheathing.
    By means of a moveable unit the perforation can be driven into and out of the hopper of the baler.
    The perforator roller is equipped with steel nails.
    Both rollers are electric motor driven and controlled from the horizontal baler (drive capacity = 2 x 3 kW).
  • Ruffler:
    Electric motor driven, in and out swivelling; drive capacity: 11 kW.
  • Feeding and inclining conveyor belt:
    AVERMANN belts are specified and manufactured individually according to the respective application. These belts are produced in modular design by efficient laser-cutting machines and are therefore length-adjustable or extendable at any time. By using high-grade belts (i.e. oil and grease resistant) bulky goods can be transported safely.
    To feed the horizontal baler, designed as chain conveyor type KGF.
    The base frame is a solid welded torsion reinforced steel welding construction for fastening by dowels.
    The transport belt consists of drive chain conveyors (arranged on both sides) according to DIN 8165, transversal beams and the conveyor belt on it.
    The conveyor belt is designed as smooth rubber belt with double insert. The chain conveyor is equipped with emergency trip wires and drip-feed lubricators. In the transfer area there is an emergency gallows, too.
    T-protections as labyrinth-sealing on both sides (on the left and on the right) are vulcanised over the complete length on the top of the belt.
  • Pit cover plates for the chain conveyor:
    In the field of the horizontal belt, particularly solid design, accessible by floor conveyors.
  • Feed rear panel:
    Made of solid steel panel, mountable opposing to the feed side. The feed rear panel prevents an ‘over shifting’ of the material over the belt width.
    Length: 6 m
    Height: 1 m
  • Personal protection system:
    An antenna module is mounted above the conveyor belt in front of the filling opening of the baler. The magnetic field of this antenna module monitors the entire length of the conveyor belt. Individuals under protection wear a so-called personal protection module on their clothing or on their wrist.
    If a person wearing such a module now enters the field under magnetic monitoring, it will be detected by the system and the entire plant will automatically and immediately shut down.
    The personal protection system consists of:
    Antenna module
    Evaluation module
    Self-test module
    PSM personal protection module (wristband version)
    PSM test device
    Additional wristbands are charged separately.
    Note:
    A personal protection system is compulsory in accordance with DIN EN 16252:2013-03 for underfloor feeding conveyor systems.
    Exception: The conveyor system control device is not self-supporting and is arranged in such a way that the operator can easily see the danger zone.
Description Data
Belt guiding:

6,000 mm, 0° horizontal

9,000 mm, 32° increasing

1,000 mm, -10° declining

Conveying width net: 2,000 mm
Feed height: -500 mm
Length of belt: 16,000 mm
Height of side guiding: 800 mm
Height of attachments: 50 mm
Attachment distance: 750 mm
Motor rating: 7.5 kW

All data are approximate values subject to constructive finalization.

All specifications are approximate values and the final, constructive determination reserved.

  • Convenient handling: Extremely large feeding hopper
  • Custom-fit: Bale dimensions 1.1 m x 1.1 m
  • Durable: Two separate drive units
  • Strong: Pressing force up-to 1.700 kN
  • Optimized cutting system „OptiCut"

  • Vertical binding

  • Horizontal binding

  • Cross binding

  • Plastic wire binding

  • Industrial router for remote access

  • Feeding conveyor for continuous and constant feeding

RAL 1003

colorScale

RAL 2000

colorScale

RAL 3001

colorScale

RAL 3020

colorScale

RAL 5005

colorScale

RAL 5007

colorScale

RAL 5010

colorScale

RAL 5015

colorScale

RAL 5017

colorScale

RAL 6002

colorScale

RAL 6018

colorScale

RAL 6024

colorScale

RAL 7016

colorScale

RAL 7032

colorScale

RAL 7038

colorScale

RAL 9002

colorScale

Other RAL-colors available on request at additional cost.

Technical data

AVOS 2010 B5-110/130

AVOS 2010 B5-110/150

AVOS 2010 B5-150/170

Machine length

15,782 mm

15,782 mm

15,782 mm

Machine width (vertical binding)

2,692 mm

2,692 mm

2,692 mm

Machine width (horizontal binding)

4,858 mm

4,858 mm

4,858 mm

Machine height (vertical binding)

4,550 mm

4,550 mm

4,550 mm

Machine height (horizontal binding)

3,920 mm

3,920 mm

3,920 mm

Feeding hopper cross section

2.000 x 1. 000 mm

 2,000 x 1,000 mm

2.000 x 1. 000 mm

Dead weight approx

45,000 kg

45,000 kg

46,000 kg

Bale dimensions (W x H)

1,100 x 1,100 mm

1,100 x 1,100 mm

1,100 x 1,100 mm

Bale weight* up to

800 kg 

1,000 kg

1,200 kg

Binding

5-fold vertical or
5-fold horizontal

5-fold vertical or
5-fold horizontal

5-fold vertical or
5-fold horizontal

Cycle time (empty)

21 s

21 s

21 s

Idle speed capacity (theoretical)

 680 m3/h

680 m3/h

 680 m3/h

Throughput** 35 kg/m3 (cardboard)

15 t/h

17 t/h

19 t/h

Throughput** 60 kg/m3 (cardboard, paper)

25 t/h

28 t/h

32 t/h

Throughput** 100 kg/m3 (collected waste)

35 t/h

38 t/h

40 t/h

Specific press force

107.4 N/cm2

124 N/cm2

140.5 N/cm2

Drive capacity

2 x 55 kW

2 x 55 kW

2 x 75 kW

Press force

1,300 kN

1,500 kN

1,700 kN

* depending on bale length and material, ** relating to bulk weight

  • Bale length: Adjustable
  • Optional with cross-binding: 5-fold vertical, 4-fold horizontal 
  • Electricity: 3 x 400 V, N, PE/50 Hz

Horizontal baler AVOS 2010 BRK5-150/170

This machine produces bales with a format of 1.1 x 1.1m. The bale length is freely adjustable. With press forces of 130, 150 and 170 t, bale weights of more than 1,000 kg can be achieved. In addition, we offer many  differentequipment options, such as cross binding or binding with plastic wire.

Binding with plastic wire

The binding on an Avermann horizontal baler can be converted from steel wire to plastic wire in less than 2 hours. Ideal if the bales are intended for incineration.

Find out more about our products

Are you looking for advice or do you have a question specifically about this product? Feel free to get in touch with your contact person directly.

Avermann
Maschinenfabrik GmbH & Co. KG

Lengericher Landstraße 35
49078 Osnabrück
Germany

 

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