Horizontal baler type AVOS 141/181

Handling, power and flexibility for expansive materials

AVOS 141 and AVOS 181 horizontal balers combine excellent engineering with an extended lifespan. A wide variety of materials can be processed precisely and just as desired. For highly expensive materials, the filling hopper can be extended with an additional compaction space. The baler can be fed either manually or continuously and evenly by means of a conveyor belt. Manual binding using prefabricated quick-tie wires ensures a constant bale length.

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Manual binding with prefabricated quick-tie wires
AVOS 181 with extended compacting chamber

The semi-automated horizontal baler AVOS 141 is perfectly suitable to compact cardboard, paper, plastics and other recyclable materials. State of the art technology according to the C standard for horizontal balers published in 2013 (DIN EN 16252).

  • The frame of the machine consists of a solid welded construction and is provided for the fastening on the floor with dowels.
  • Rapid motion/power speed control system as well as an automatic speed adaptation, depending on the necessary pressing power, for the increase of the throughput capacity.
  • Cutting knives on the force plate and on the counter plate for cutting off the overhanging material in the hopper section. Temper of the knives: 56 + 4 HRC.
  • Press ram guiding with low-maintenance plastic guides, highly wear-resisting and indifferent to dust.
  • Force plate channel laterally made of 15 mm sheet steel S235JRG2C+C for longevity.
  • Screwed press bottom made of wear-resistant 15 mm sheet steel NAXTRA 70 for easy replacement.
  • Press ram cover for continuous feeding.
  • Press channel with hydraulically lockable door at the end.
  • Manual binding with quick-tie wires.
  • Long press cylinder for single bale ejection.
  • Free programmable PLC, Siemens Simatic S 7 incl. switching and control elements.
  • Selection switch for the operating pressure of the machine, for compaction of different materials.
  • Potential free contacts for emergency stop, automatic mode, general fault, overfill protection, material feed conveyor belt.
  • Integration of external emergency stop in the baler control.
  • Electrically controlled length-measuring system.
  • Working hour meter.
  • Bale quantity counter.
  • Photo cells inside the hopper of the baler for the press stroke control.
  • Press ram drive via two gear pumps (64 cm³ + 36 cm³), type Eckerle, operating pressure 250 bar.
  • First equipment of hydraulic oil HLP 46, capacity: 450 l, with oil level switch which switches off the machine in case of an excessively low oil level.
  • Oil/Air cooling unit for the hydraulic oil.
  • Oil filtration with 3 µm filter.
  • Hydraulic block with screwed-on valves, mounted on the hydraulic block, easily accessible for service and maintenance.
  • Hydraulic valve technology for gentle and energy-saving system operation.
Description Data

Dimensions:
(L x W x H)

7,200 x 2,200 x 2,350 mm

Hopper cross section:
(L x W)

1,400 x 1,000 mm

Size of bale (W x H):
(adjustable length)

1,100 x 750 mm

Belt connection:

alternatively on the left or on the right
Bale weight:

up to 600 kg, depending on model, bale length

Binding (manual): 4-fold vertical
Binding wire:

quick-tie wires
(not part of our scope of delivery)

Drive capacity: 15 kW
Press force: 500 kN
Througput capacity: see data sheet AVOS 141
  • Feeding chute I:
    For manual feeding.
  • Feeding chute II:
    To connect a conveyor belt, for the automatic feed.
  • Bale slide:
    0.85 x 2.5 m
  • Material re-holder:
    To optimise the pressing process, for highly expanding material, as, for example, foil, PET-bottles etc. The re-holders (1 pair = 2 pieces) are fitted flexible in order to guarantee a safe pressing.
  • Hydraulically driven flap:
    Designed as two pre-press plates, in order to press material into the feeding chamber. In this case there is no shear blade operation. Via selection switch the hydraulically driven flaps can be deactivated at any time.
  • Cross binding:
    Manual cross binding with quick-tie wires, 4-fold vertical and 3-fold horizontal.
  • Binding wire:
    Designed as quick-tie wire
    Diameter: approx. 3 mm, breaking load: 1400 – 1700 N/mm²
    Wire length for vertical binding: 3750 mm
    Wire length for horizontal binding (with cross-binding option): 4450 mm
  • Oil heating
    To pre-heat the hydraulic oil, for temperatures < 6°C; power: 1,000 watts.
  • Oil/Air cooling unit
    To cool the hydraulic oil. If the balers’ constant operating time is > 60 %, oil/air cooling is necessary.
  • Remote access:
    Through an industrial router in connection with an M2M SIM-card an interface is created with the control unit of the machine so that the inputs and outputs of the SPS can be displayed in an internet portal. Running costs according to tariff or by network cable provided locally.
  • Hook mobile frame:
    To transport the baler via roll-off truck or, due to the transport height of approximately 3,000 mm, per container trailers. The lance is folded for transport. The hopper has to be disassembled for transportation, if necessary (depending on model). The bale slide contains the hook eye and is mounted foldable on the machine.
  • Inclined conveyor belt
    To feed the baler, designed as a sliding belt conveyor.
    The belt supporting structure is a solid welded torsion reinforced steel construction for fastening with dowels.
    The conveyor belt is designed as rubber belt with fabric insert and attachments.
  • Pit cover for sliding belt conveyor
    In the field of the horizontal belt, particularly solid design, accessible by floor conveyors.
  • Sliding belt conveyor GGF:
Description Data

Belt quality:

 

EP 400/3, 2:0 (DIN quality N)

Belt guiding:

7,000 mm, 32° increasing

1,000 mm, 0° horizontal

Conveyor width net: 1,400 mm
Feed height: -500 mm
Length of belt: 8,000 mm
Height of side guiding: 500 mm
Height of attachments: 50 mm
Attachment distance: 750 mm
Motor rating: 2.2 kW

All data are approximate values subject to constructive finalization.

All specifications are approximate values and the final, constructive determination reserved.

The semi-automated horizontal baler AVOS 181 is perfectly suitable to compact cardboard, paper, plastics and other recyclable materials. State of the art technology according to the C standard for horizontal balers published in 2013 (DIN EN 16252).

  • The frame of the machine consists of a solid welded construction and is provided for the fastening on the floor with dowels.
  • Rapid motion/power speed control system as well as an automatic speed adaptation, depending on the necessary pressing power, for the increase of the throughput capacity.
  • Cutting knives on the force plate and on the counter plate for cutting off the overhanging material in the hopper section. Temper of the knives: 56 + 4 HRC.
  • Press ram guiding with low-maintenance plastic guides, highly wear-resisting and indifferent to dust.
  • Force plate channel laterally made of 15 mm sheet steel S235JRG2C+C for longevity.
  • Screwed press bottom made of wear-resistant 15 mm sheet steel NAXTRA 70 for easy replacement.
  • Press ram cover for continuous feeding.
  • Press channel with hydraulically lockable door at the end.
  • Manual binding with quick-tie wires.
  • Long press cylinder for single bale ejection.
  • Free programmable PLC, Siemens Simatic S 7 incl. switching and control elements.
  • Selection switch for the operating pressure of the machine, for compaction of different materials.
  • Potential free contacts for emergency stop, automatic mode, general fault, overfill protection, material feed conveyor belt.
  • Integration of external emergency stop in the baler control.
  • Electrically controlled length-measuring system.
  • Working hour meter.
  • Bale quantity counter.
  • Photo cells inside the hopper of the baler for the press stroke control.
  • Press ram drive via two gear pumps (64 cm³ + 36 cm³), type Eckerle, operating pressure 250 bar.
  • First equipment of hydraulic oil HLP 46, capacity: 450 l, with oil level switch which switches off the machine in case of an excessively low oil level.
  • Oil/Air cooling unit for the hydraulic oil.
  • Oil filtration with 3 µm filter.
  • Hydraulic block with screwed-on valves, mounted on the hydraulic block, easily accessible for service and maintenance.
  • Hydraulic valve technology for gentle and energy-saving system operation.
Description Data
Dimensions: 
(L x W x H)
8,080 x 2,200 x 2,350 mm
Hopper cross section:
(L x W)
1,800 x 1,000 mm
Bale size (W x H):
(adjustable length)
1,100 x 750 mm
Belt connection: alternatively on the left or on the right
Bale weight: up to 600 kg, depending on bale length an on the pressed material
Binding (manual): 4-fold vertical
Binding wire: quick-tie wires
(not part of our scope of delivery)
Drive capacity: 15 kW
Press force: 500 kN
Throughput capacity: see data sheet AVOS 181

All data are approximate values subject to constructive finalization.

  • Feeding chute I:
    For manual feeding.
  • Feeding chute II:
    To connect a conveyor belt, for the automatic feed.
  • Bale slide:
    0.85 x 2.5 m
  • Material re-holder:
    To optimise the pressing process, for highly expanding material, as, for example, foil, PET-bottles etc. The re-holders (1 pair = 2 pieces) are fitted flexible in order to guarantee a safe pressing.
  • Additional compaction zone:
    To keep the press chamber free for new material, even when pressing highly expanding materials.
  • Cross binding:
    Manual cross binding with quick-tie wires, 4-fold vertical and 3-fold horizontal.
  • Binding wire:
    Designed as quick-tie wire
    Diameter: approx. 3 mm, breaking load: 1400 – 1700 N/mm²
    Wire length for vertical binding: 3750 mm
    Wire length for horizontal binding (with cross-binding option): 4450 mm
  • Oil heating
    To pre-heat the hydraulic oil, for temperatures < 6°C; power: 1,000 watts.
  • Oil/Air cooling unit
    To cool the hydraulic oil. If the balers’ constant operating time is > 60 %, oil/air cooling is necessary.
  • Remote access:
    Through an industrial router in connection with an M2M SIM-card an interface is created with the control unit of the machine so that the inputs and outputs of the SPS can be displayed in an internet portal. Running costs according to tariff or by network cable provided locally.
  • Hook mobile frame:
    To transport the baler via roll-off truck or, due to the transport height of approximately 3,000 mm, per container trailers. The lance is folded for transport. The hopper has to be disassembled for transportation, if necessary (depending on model). The bale slide contains the hook eye and is mounted foldable on the machine.
  • Inclined conveyor belt
    To feed the baler, designed as a sliding belt conveyor.
    The belt supporting structure is a solid welded torsion reinforced steel construction for fastening with dowels.
    The conveyor belt is designed as rubber belt with fabric insert and attachments.
  • Pit cover for sliding belt conveyor
    In the field of the horizontal belt, particularly solid design, accessible by floor conveyors.
Description Data

Belt quality:

EP 400/3, 2:0 (DIN quality N)

Belt guiding:

7,000 mm, 32° increasing

1,000 mm, 0° horizontal

Conveyor width net: 1,800 mm
Feed height: -500 mm
Length of belt: 8,000 mm
Height of side guiding: 500 mm
Height of attachments: 50 mm
Attachment distance: 750 mm
Motor rating: 3.0 kW

All data are approximate values subject to constructive finalization.

All specifications are approximate values and the final, constructive determination reserved.

  • Flexible: Suitable for compaction of various materials

  • Efficient: High bale weight at constant bale length

  • Constant: Manual binding with quick-tie wires

  • Market-driven: Economically usable European standard bales

     

     

  • Cross binding of strongly expansive materials
  • Movable control panel
  • Cleaning hub
  • Diesel aggregate
  • Hook base frame

RAL 1003

colorScale

RAL 2000

colorScale

RAL 3001

colorScale

RAL 3020

colorScale

RAL 5005

colorScale

RAL 5007

colorScale

RAL 5010

colorScale

RAL 5015

colorScale

RAL 5017

colorScale

RAL 6002

colorScale

RAL 6018

colorScale

RAL 6024

colorScale

RAL 7016

colorScale

RAL 7032

colorScale

RAL 7038

colorScale

RAL 9002

colorScale

Other RAL-colors available on request at additional cost.

Technical data

AVOS 141-15/50

AVOS 181-15/50

Overall length

7,200 mm

8,080 mm

Overall width

2,200 mm

2,200 mm

Overall height

2,350 mm

2,350 mm

Feeding hopper cross section

1,400 x 1,000 mm

1,800 x 1,000 mm

Dead weight approx.

7,500 kg

12,000 kg

Bale dimensions (W x H)

1,100 x 750 mm

1,100 x 750 mm

Bale weight* up to

600 kg

600 kg

Binding

4-fold, vertical

4-fold, vertical

Cycle time (empty)

42 s

54 s

Idle speed capacity (theoretical) 

99 m3/h

99 m3/h

Throughput** 35 kg/m3 (cardboard)

2.0 t/h

2.0 t/h

Throughput** 60 kg/m3 (cardboard, paper)

3.0 t/h

3.0 t/h

Throughput** 100 kg/m3 (newspapers)

4.5 t/h

4.5 t/h

Specific press force

60.6 N/cm2

60.6 N/cm2

Drive capacity

15 kW

15 kW

Press force

500 kN

500 kN

* dependent on bale length and material, ** in terms of bulk weight

  • Bale length: Adjustable
  • Optional with cross-binding: 4-fold vertical
  • Electricity: 3 x 400 V, N, PE/50 Hz
  • Fuse protection (on site): 63A

Horizontal baler type AVOS 181 K

Compaction of polyurethane with horizontal baler AVOS 181 K. The machine can produce mill-size bales with a weight of approx. 450 kg.

AVOS 181 K

Compacting polyurethane using the AVOS 181 K horizontal baler. The press can be used to produce sale-ready bales weighing approx. 450 kg.

Find out more about our products

Are you looking for advice or do you have a question specifically about this product? Feel free to get in touch with your contact person directly.

Avermann
Maschinenfabrik GmbH & Co. KG

Lengericher Landstraße 35
49078 Osnabrück
Germany

 

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